Process diagram
for fire sprinkler pipe fabrication
After checking the condition and quantity of piping, the received materials are safely stored using specialty covers to minimize deformation.
1. Materials Receiving and StorageAfter checking the condition and quantity of piping, the received materials are safely stored using specialty covers to minimize deformation.
Input the workpiece drawings to automatically mark products according to the drawings. Perform initial quality inspection to ensure the drawings and markings are correct and matching.
2. Automatic marking of drawings by programInput the workpiece drawings to automatically mark products according to the drawings. Perform initial quality inspection to ensure the drawings and markings are correct and matching.
The pre-programmed automatic laser cutter cuts workpieces exactly as marked and then removes any foreign matter from the workpieces.
3. Automatic laser cuttingThe pre-programmed automatic laser cutter cuts workpieces exactly as marked and then removes any foreign matter from the workpieces.
The center of the marked hole is cut to align with the center of the tube.
4. Automatic hole cutting process with laserThe center of the marked hole is cut to align with the center of the tube.
Pipe is reduced to specified dimensions.
5. Reducing processPipe is reduced to specified dimensions.
Tack welds applied in various places to secure workpiece in pace during final welding / Second quality inspection performed to ensure the product, orientation, and length are consistent with the workpiece drawing.
6. Robotic welding processTack welds applied in various places to secure workpiece in pace during final welding / Second quality inspection performed to ensure the product, orientation, and length are consistent with the workpiece drawing.
When welding, the range of the weld is around the flange of the outlet to prevent leakage; the volume of welding depends on the applied working pressure on the pipe.
7. Robotic weldingWhen welding, the range of the weld is around the flange of the outlet to prevent leakage; the volume of welding depends on the applied working pressure on the pipe.
The welded area is cleaned up using brushes, etc. and silver powder (Zinc coat) to prevent against rust. Concentrated air is used to remove foreign substances inside the pipe. Third quality inspection of welds is done by staff.
8. Brshing and paintingThe welded area is cleaned up using brushes, etc. and silver powder (Zinc coat) to prevent against rust. Concentrated air is used to remove foreign substances inside the pipe. Third quality inspection of welds is done by staff.
Once completed, the product is inspected four times before packaging to minimize defect rate. It is then sorted and packaged according to the requirements of the site, and shipped to meet the delivery date.
9. Inspection and packagingOnce completed, the product is inspected four times before packaging to minimize defect rate. It is then sorted and packaged according to the requirements of the site, and shipped to meet the delivery date.
Inspected and packaged products are loaded and shipped in consideration of transportation and unloading schedules.
10. Product shipmentInspected and packaged products are loaded and shipped in consideration of transportation and unloading schedules.
After checking the condition and quantity of piping, the received materials are safely stored using specialty covers to minimize deformation.
1. Materials Receiving and StorageAfter checking the condition and quantity of piping, the received materials are safely stored using specialty covers to minimize deformation.
Input the workpiece drawings to automatically mark products according to the drawings. Perform initial quality inspection to ensure the drawings and markings are correct and matching.
2. Automatic marking of drawings by programInput the workpiece drawings to automatically mark products according to the drawings. Perform initial quality inspection to ensure the drawings and markings are correct and matching.
The pre-programmed automatic laser cutter cuts workpieces exactly as marked and then removes any foreign matter from the workpieces.
3. Automatic laser cuttingThe pre-programmed automatic laser cutter cuts workpieces exactly as marked and then removes any foreign matter from the workpieces.
The center of the marked hole is cut to align with the center of the tube.
4. Automatic hole cutting process with laserThe center of the marked hole is cut to align with the center of the tube.
Pipe is reduced to specified dimensions.
5. Reducing processPipe is reduced to specified dimensions.
Tack welds applied in various places to secure workpiece in pace during final welding / Second quality inspection performed to ensure the product, orientation, and length are consistent with the workpiece drawing.
6. Robotic welding processTack welds applied in various places to secure workpiece in pace during final welding / Second quality inspection performed to ensure the product, orientation, and length are consistent with the workpiece drawing.
When welding, the range of the weld is around the flange of the outlet to prevent leakage; the volume of welding depends on the applied working pressure on the pipe.
7. Robotic weldingWhen welding, the range of the weld is around the flange of the outlet to prevent leakage; the volume of welding depends on the applied working pressure on the pipe.
The welded area is cleaned up using brushes, etc. and silver powder (Zinc coat) to prevent against rust. Concentrated air is used to remove foreign substances inside the pipe. Third quality inspection of welds is done by staff.
8. Brshing and paintingThe welded area is cleaned up using brushes, etc. and silver powder (Zinc coat) to prevent against rust. Concentrated air is used to remove foreign substances inside the pipe. Third quality inspection of welds is done by staff.
Once completed, the product is inspected four times before packaging to minimize defect rate. It is then sorted and packaged according to the requirements of the site, and shipped to meet the delivery date.
9. Inspection and packagingOnce completed, the product is inspected four times before packaging to minimize defect rate. It is then sorted and packaged according to the requirements of the site, and shipped to meet the delivery date.
Inspected and packaged products are loaded and shipped in consideration of transportation and unloading schedules.
10. Product shipmentInspected and packaged products are loaded and shipped in consideration of transportation and unloading schedules.
KAI LABS CO.,LTD.
Head Office / Factory 1:
2431-23, Chinhwangyeong-ro, Geumseo-myeon, Sancheong-gun, Gyeongsangnam-do, Republic of Korea
Factory 2 :
33, Chinhwangyeong-ro 2451beon-gil, Geumseo-myeon, Sancheong-gun, Gyeongsangnam-do, Republic of Korea
Tel : +82-55-973-3119 / Fax : +82-70-7966-3119
kailabs@naver.com
Head Office / Factory 1 : 2431-23, Chinhwangyeong-ro, Geumseo-myeon, Sancheong-gun, Gyeongsangnam-do, Republic of Korea
Factory 2 : 33, Chinhwangyeong-ro 2451beon-gil, Geumseo-myeon, Sancheong-gun, Gyeongsangnam-do, Republic of Korea
Tel : +82-55-973-3119 / Fax : +82-70-7966-3119
kailabs@naver.com
KAI LABS CO.,LTD.
